Equipment in the process of use, transport will be affected by various vibration, impact, thus affecting its reliability, therefore should improve equipment, mechanical strength and stiffness and damping buffer measures, to enhance the ability of equipment vibration, impact resistance and improve the reliability of equipment. Improve equipment reliability, optimize inventory and reduce costs. Second by helping the team identify means to minimize or mitigate failures and thus downtime. Use High-Quality Lubricants. To understand how to improve overall equipment effectiveness at your plant, you first need to have a deeper understanding of the main factors used in OEE calculations and the losses they measure. To have oil equipment operating efficiently and reliably is demanding, expensive, and requires performing these tasks: Maintenance assessments…. C:\Users\Mike\Documents\Lifetime Reliability\LRS Maintenance Methodology\6 ways to improve Maintenance and Production.docx 2 If you want your people to deliver high equipment reliability, do they know what great reliability looks like; exactly? Your email address will not be published. How to improve reliability of PCB equipments FIVE CAMERA 2D/3D In-Line AOI System with Exclusive OMNI-VISION® 2D/3D Inspection Technology - Mirtec MV 7 OMNI Series. alone will not prevent equipment fail-ure or improve plant reliability. Life cycle cost, ease of maintenance, and reliability must become their primary focus. Following these steps will uncover inefficiencies, including over- and under-scheduled PMs, equipment with PMs that don’t need them, and noncritical equipment that is prioritized over critical equipment for preventive maintenance. 3. |, Dynamic Lift Up-stream Pumping Face Technology. Accurately Record Maintenance History. Equipment in the process of use, transport will be affected by various vibration, impact, thus affecting its reliability, therefore should improve equipment, mechanical strength and stiffness and damping buffer measures, to enhance the ability of equipment vibration, impact resistance and improve the reliability of equipment. This agreement is an integrated pump and seal maintenance and repair program that provides customer support for up 12+ years. The first step in any reliability improvement project is to identify and quantify the causes of unreliability, so that a prioritized plan of improvement can be developed, justified and implemented. Whether you are improving process reliability, equipment reliability, process safety, industrial safety, or operating performance, TapRooT® can help. Reliability Analysis in a CMMS Software Solution. Proactively managing your field device assets so that they are accurately configured and calibrated is key line of best fit. High-quality oil may cost more upfront, but it will benefit your plant in … This guides the maintenance manager to optimized preventive maintenance task lists. Implement solutions. The objective of the equipment reliability improvement was to eliminate the major causes of downtime by focusing on equipment that most impacted production output and cost targets. If you currently have a preventive maintenance (PM) program in place and want to improve it, there are 10 steps you can follow to do so. Copyright © 2019 John Crane Defect Elimination It is the sixth in a series of articles, with the remaining articles in the series consisting of the following topics: 1. In this article, we will explore four key ways in which Maintainers and Maintenance Management can impact on equipment reliability, and offer some practical suggestions for how they may be able to assure, and improve reliability through better maintenance. ), safety and other factors. In the non-physical sciences, the definition of an instrument is much broader, encompassing everything from a set of survey questions to an intelligence test. Start with the right method for Root Cause Analysis. RCM and PMO for Team Members 3. Want a better solution for remediation? People ask me where they can get knowledge that will help them improve their equipment reliability. Looking at these factors in isolation will help you understand which parts of your manufacturing process need and should be improved to eliminate all losses and maximize productive time . Oil mist is an aerosol mixture of one part oil to 200,000 parts air. Is your computer running too hot? There is no one way to improve equipment reliability, simply because the cause of unreliability is variable. Learn the process. 4. Take note of the little things. Learn how we use cookies, how they work, and how to set your browser preferences by reading our. This is the fourth article in a series of eight articles on Reliability Improvement. Introduction to Reliability Improvement 2. Technical measures to improve the reliability of PCB equipment: plan selection, circuit design, circuit board design, structural design, component selection, manufacturing process and other aspects, the specific measures are as follows: (1) Simplify scheme design. With more than 200 global rapid-response facilities, John Crane is able to mitigate the effects of unplanned maintenance by providing quick on-site assistance with repairs and replacement. Improving equipment reliability through smart asset management . By maintaining the equipment properly or fitting more reliable equipment) Making changes such that the overall system continues to function satisfactorily even when a failure occurs (e.g. Even with predictive maintenance practices in place, … The TapRooT® Root Cause Analysis System will help guide equipment reliability experts to the root causes of equipment failures whether they are caused by mechanical failures or human errors. Wind Power Reliability Research. Second, equipment reliability experts know a lot about the equipment, but they don’t usually know about human factors. and find homework help for other Science questions at eNotes The loss of a single piece of equipment can halt production and … Are there alerts about software or … In an effort to improve equipment reliability, the company approached ExxonMobil engineers to determine a lubricant solution capable of reducing failures and extending regreasing intervals. In a few instances, product quality and maintenance management programs acknowledge equipment reliability as an issue. As part of the maintenance strategy, he says: • Map out your assets. Note that downtime is composed of planned and unplanned events. The U.S. wind power industry is well established, with nearly 75 gigawatts of installed capacity across the United States. Christo Roux is maintenance director for Sandvik Mining and Construction’s underground mining business segment. Reliability is Everybody’s Respo… Machines: Any equipment, tools, etc., needed to do the job; Materials: Consumables, parts required; Measurements: Data generated from the process; All of these items combine together to create some output or event. In part, this omission is created by our inability to assign responsibility for equipment reliability. 2. Items will eventually fail. It’s imperative to learn about the equipment and the products being overseen as well. Reliability prediction requires knowledge of the following factors: The MTBF (Mean Time Between Failures) and MTTR (Mean Time To Repair). With so much on their plate, here are 9 things operations supervisors can do to improve reliability. 1. fix control variables, choice of equipment. As companies around the globe look to improve equipment reliability I can’t help but think of the Technicians and Craftspeople I meet after a conference presentation. The more critical the equipment is to your operations, the more rigorous the maintenance activity is likely to be. Many … Teach and ask, don’t observe and judge. Our proactive holistic service solutions (Reliability Support for performance improvements and Asset Management for real-time monitoring) can be aligned to deliver targeted improvements based upon predetermined technical and commercial KPIs. Increased reliability naturally leads to fewer failures — which means fewer opportunities for hazardous incidents and better compliance with strict environmental standards. Improving the availability of the whole plant should be d… By continuing to browse this website, you are giving your consent to the use of cookies. Improve equipment reliability analysis by integrating reliability analysis with preventive maintenance. Monitoring process 5 Ways to Improve Equipment Reliability and Avoid Downtime in Your Food Processing Plant. Analyse the data gathered using graphical techniques to understand the causes of the failures. Combining asset data, process data, and statisti-cal process control techniques cre-ates a powerful trifecta for detecting equipment faults. Customers can also plan ahead with our proactive, holistic service solutions: Equipment Service for regular health checks, Reliability Support for performance improvements and Asset Management for real-time system and machine monitoring. This would be achieved by improving current maintenance practises and strategies using RCM principles. Technicians can extend the equipment’s availability by increasing its reliability. Planned downtime, on the other hand, should be used as invested time to perform proactive measures that keep equipment in good working condition. Hundreds of engineering experts. The company also provides reliability services. Well, the answer is to improve the reliability of your equipment. By replacing or refurbishing existing equipment with reliable products engineered for environmental compliance, John Crane can help customers contain fugitive emissions and maintain high safety records while also enhancing efficiency. In an effort to improve equipment reliability, the company approached ExxonMobil engineers to determine a lubricant solution capable of reducing failures and extending regreasing intervals. Measure process variables, such as the MTBF and re-occurring failure modes of a piece of equipment. Use RCA (Root Cause Analysis) to identify and eliminate causes … Assemble a multidisciplinary team to participate in the reliability studies. Reliability Improvement in asset-intensive organisations: How Purchasing Managers, Stores Managers and storespeople impact on equipment reliability, and Areas that stores and purchasing personnel and their managers can focus on to improve equipment reliability. For any change to happen in the field to improve equipment performance, there needs to be prioritization and an allocation of time to make it happen through the proper channels. Integration of Plant Functions Regardless of the product or production type, all plants are integrated. Success will envelop things like a reduction in emergency maintenance calls, technicians equipped with the training and technology to better maintain equipment, and a reduction in money spent to perform corrective actions. Improve the assets reliability by applying continuous improvement techniques such RCM and RCA. The study of component and process reliability is the basis of many efficiency evaluations in Operations Management discipline. When it comes to plant and process equipment, improving reliability is the key to ensuring uninterrupted production and lowering the total cost of ownership. Cookies Policy, Rooted in Reliability: The Plant Performance Podcast, Product Development and Process Improvement, Musings on Reliability and Maintenance Topics, Equipment Risk and Reliability in Downhole Applications, Innovative Thinking in Reliability and Durability, 14 Ways to Acquire Reliability Engineering Knowledge, Reliability Analysis Methods online course, Reliability Centered Maintenance (RCM) Online Course, Root Cause Analysis and the 8D Corrective Action Process course, 5-day Reliability Green Belt ® Live Course, 5-day Reliability Black Belt ® Live Course, This site uses cookies to give you a better experience, analyze site traffic, and gain insight to products or offers that may interest you. Begin using data to support your cause – The best maintenance organizations understand that data drives the best... 2. It helps the maintenance team a couple of ways. How Oil Mist Can Increase Equipment Reliability Marc Vila Forteza, Petronor. Innovating for our customers. So what do these terms mean and how do these things affect each other? At Smiths we enable modern life. Selecting a Wear Solution to Improve Equipment Reliability For industrial companies that process abrasive materials, protecting equipment from wear is an ongoing challenge. Root Cause Analysis for Team Members 4. Use high-quality lubricants. Take the Guesswork out of Equipment Troubleshooting. Wear Solutions is a specialized branch of fabrication having to do with the selection and installation of material linings for specific applications. If you would like to see a PDF of a presentation about TapRooT® and Equifactor®, click here. References 1. Practical assessments are designed to test your practical skills: how well you can design and carry out an experiment and analyse results, but also your understanding of the purpose of the experiment and its limitations.One aspect of this is the reliability, validity, and accuracy of the experiment. 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